POE MANUFACTURING
YOUR GLOBAL TECHNOLOGY
PARTNER
Seamless Bridge from Prototype to Mass Production - Structured NPI Process Ensures Success
Clear phases, milestones and deliverable management
Early problem identification and resolution through front-end analysis
Efficient communication and collaboration, compressed introduction cycle
Dedicated NPI engineer and project manager assignment
Leading to delivery delays and cost overruns
Resulting in low yield and rework costs
Causing production stagnation and project delays
Information silos and frequent misunderstandings
Invest time and resources in early planning to avoid costly late changes
Design, manufacturing, and test teams engage early and work synchronously
Identify technical, supply chain, and process risks with mitigation plans
Real-time project dashboard with full visibility tracking
Project charter, preliminary timeline
DFM/DFA/DFT reports, engineering issue list
Process documentation, supplier confirmation, material readiness plan
Prototype units, test reports, engineering change requests
Pilot production report, initial yield data, process capability analysis
Production approval document, continuous improvement plan
Detailed manufacturability, assemblability, and testability analysis reports ensuring design optimization
Real-time transparent display of project health status (time, cost, quality metrics)
Detailed inspection and test data of first batch assembled boards, validating process stability
Comprehensive assessment report including yield analysis, issue log, and solutions
Official certification document formally approving product entry into mass production
Your single point of contact, responsible for project coordination and delivery management, ensuring timeline and quality standards
Technical lead responsible for solving all engineering and process issues, providing professional technical support
Responsible for ensuring stable material supply, optimizing supply chain management and cost control
Responsible for establishing quality standards and ensuring compliance, building comprehensive quality control systems
Through our rigorous NPI process, we helped a medical device client achieve a 99.2% first pass yield in their initial pilot production, accelerated their time to market by 3 weeks ahead of their original plan, and saved over $50,000 in potential rework costs.
A: Depending on product complexity, a complete NPI cycle typically takes 8-16 weeks. Simple products may take 8-10 weeks, while complex products require 12-16 weeks. We provide detailed timeline planning at project initiation.
A: While NPI service requires upfront investment, it significantly reduces overall project costs by minimizing rework, improving yield, and shortening time to market. Our clients typically save 20-30% of total project costs.
A: Yes. We recommend starting the NPI process when the design is 80% complete. Early engagement allows timely identification of design issues, avoiding major late-stage modifications. Our DFM analysis helps optimize the design.
A: NPI is a structured product introduction process, while Turnkey is a one-stop service model. Turnkey projects strictly follow our NPI process, ensuring professional management from design to mass production at every stage.
Let our NPI experts provide free assessment and consultation for your project
Since 1996, POE has become a globally renowned PCB company, providing small to medium volume PCB/ PCBA manufacturing services.
