Complete Box Build
Assembly Services

Full turnkey electronic product assembly from PCBs to finished products. We handle enclosure integration, cable assembly, testing, and packaging. Ship ready-to-sell products directly to your customers.

ISO 9001:2015

ISO 13485:2016

RoHS

IPC-A-600

IPC-A-610

Reach

ISO 14001:2015

Our Box Build Capabilities

Mechanical Assembly

Enclosure and chassis assembly
Hardware installation and fastening
Precision alignment and fitting
Custom fixture design
Thermal management integration

Cable & Wire Harness

Custom cable harness fabrication
Wire cutting, stripping, and crimping
Connector assembly and soldering
Cable routing and management
Overmolding and labeling

System Integration

PCB installation and mounting
Power supply integration
Display and interface assembly
Sensor and actuator installation
Cooling system integration

Testing & Quality Control

Functional testing and burn-in
Environmental stress testing
Safety and compliance testing
Automated optical inspection
Final quality assurance

Packaging & Fulfillment

Custom packaging design
Product labeling and branding
User manual insertion
Retail-ready packaging
Kitting and bundling services

Supply Chain Management

Component procurement
Inventory management
Vendor qualification
Just-in-time delivery
Cost optimization strategies

Why Choose Our Box Build Assembly Services

We are a leading provider of complete box build assembly services, serving 1500+ global clients across medical devices, industrial controls, telecommunications, and consumer electronics sectors. With 15 years of manufacturing excellence, we've successfully delivered over 50,000 finished products to companies worldwide.

Our ISO 9001:2015 and ISO 13485:2016 certified facility features advanced assembly lines and comprehensive testing capabilities including functional testing, environmental testing, and safety compliance. From prototype assembly to high-volume production, we deliver quality products with 99.8% quality rate and industry-leading turnaround times.

15+

Years Experience

50K+

Products Assembled

99.8%

Quality Rate

Inside Our Assembly Facility

See our advanced box build assembly process in action

Our Box Build Process

Design Review

We analyze your design files, BOM, and assembly requirements

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Prototyping

Build and test prototype units to validate the assembly process

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Production Setup

Create work instructions, fixtures, and quality checkpoints

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Assembly

Execute full box build with mechanical and electrical integration

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Testing

Comprehensive functional and quality testing of finished products

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Packaging & Shipping

Package products and ship directly to your destination

Industries We Serve

Medical Devices

ISO 13485 certified assembly for diagnostic equipment, patient monitors, and therapeutic devices with full traceability and documentation.

Industrial Controls

Rugged box builds for automation systems, PLCs, motor drives, and industrial IoT devices built to withstand harsh environments.

Telecommunications

Network equipment, routers, switches, and communication devices with precise cable management and thermal solutions.

Consumer Electronics

High-volume assembly for smart home devices, audio equipment, and consumer IoT products with retail-ready packaging.

Aerospace & Defense

Mission-critical systems with rigorous testing, documentation, and compliance to military and aerospace standards.

Energy & Power

Power distribution units, battery management systems, and renewable energy controllers with safety certifications.

Frequently Asked Questions

What is box build assembly?

Box build assembly is the complete integration of electronic components, PCBs, cables, and mechanical parts into a finished product enclosure. It includes everything from installing PCBs into enclosures, connecting cables, integrating displays and interfaces, to final testing and packaging. We deliver market-ready products that can ship directly to your customers.

What's included in your box build services?

Our comprehensive services include: mechanical assembly and enclosure integration, custom cable harness fabrication and installation, PCB mounting and interconnection, power supply integration, functional testing and burn-in, quality inspection, custom packaging, labeling, and fulfillment services. We can handle everything from simple enclosure assembly to complex electro-mechanical systems.

What is your minimum order quantity?

We support projects of all sizes, from prototype builds of just a few units to high-volume production runs of thousands. Our flexible manufacturing approach allows us to efficiently handle low-volume, high-mix production as well as large-scale manufacturing. Contact us to discuss your specific volume requirements.

How long does box build assembly take?

Lead times vary based on project complexity and volume. Prototype builds typically take 2-3 weeks, while production runs can range from 3-6 weeks depending on component availability and assembly complexity. We offer expedited services for urgent projects. Rush orders can be completed in as little as 1-2 weeks.

Do you provide component sourcing?

Yes, we offer complete turnkey services including component procurement. Our purchasing team has established relationships with authorized distributors and can source all mechanical parts, electronic components, cables, connectors, and enclosures. We can also work with your preferred vendors or use customer-supplied materials.

What testing do you perform?

We conduct comprehensive testing including: functional testing to verify all features work correctly, burn-in testing to identify early failures, environmental testing (temperature, humidity, vibration), safety and compliance testing (UL, CE, FCC), and final quality inspection. All testing is documented with detailed test reports.

Can you handle custom packaging?

Absolutely. We provide custom packaging solutions including retail-ready packaging, branded boxes, protective foam inserts, user manual insertion, product labeling, and serialization. We can also handle kitting, bundling accessories, and preparing products for e-commerce or retail distribution.

Do you offer fulfillment services?

Yes, we provide complete fulfillment services including warehousing, inventory management, pick and pack, and direct-to-customer shipping. We can ship to individual customers, distributors, or retail locations worldwide. Our fulfillment services help you reduce overhead and get products to market faster.

Ready to Start Your Box Build Project?

Get Your Free Quote Today

Our team is ready to discuss your box build requirements and provide a detailed quote. Whether you need prototype assembly or high-volume production, we have the expertise and capacity to deliver quality products on time.

Email Us

Complete Box BuildAssembly Services