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Case Studies

CASE STUDIES

Real projects across medical, automotive, and industrial sectors showcasing our manufacturing expertise

Blood Glucose Meter PCBA
FDA 510(k)

Blood Glucose Monitoring System

Production Volume: 25,000+ units/month
PCB Layers: 4-layer HDI
Quality Standard: ISO 13485
Lead Time: 5-7 days

Manufactured high-precision glucose meter PCBAs for a leading diabetes care company. Implemented strict biocompatibility testing and lead-free soldering processes to ensure patient safety. The compact design integrates advanced biosensor technology with wireless connectivity for seamless data transmission to mobile apps.

99.95% Yield Rate
0 PPM Field Failures
±2% Accuracy
ECG Monitor PCBA
FDA Class II

Portable ECG Monitoring Device

Production Volume: 15,000+ units/month
PCB Layers: 6-layer Flex-Rigid
Quality Standard: ISO 13485
Lead Time: 7-10 days

Developed advanced ECG monitoring PCBAs for a cardiac care specialist. Features ultra-low noise analog front-end design with 24-bit ADC resolution for precise heart rhythm detection. Integrated Bluetooth 5.0 for real-time data streaming to healthcare providers and emergency alert systems.

99.92% Yield Rate
100% FDA Compliance
72 hours Battery Life
Automotive ECU PCBA
TS16949

Advanced Driver Assistance System

Production Volume: 45,000+ units/month
PCB Layers: 8-layer HDI
Quality Standard: TS16949
Lead Time: 7-10 days

Manufactured high-reliability ECU PCBAs for autonomous driving systems. Features advanced radar and camera processing with real-time AI inference capabilities. Designed for automotive-grade temperature ranges and vibration resistance, ensuring safety-critical performance in all driving conditions.

99.8% Yield Rate
0 PPM Field Returns
-40°C~85°C Operating Range
Industrial PLC PCBA
IPC Class 3

Smart Factory Control System

Production Volume: 8,500+ units/month
PCB Layers: 10-layer Heavy Copper
Quality Standard: IPC Class 3
Lead Time: 12-15 days

Engineered robust PLC control boards for Industry 4.0 manufacturing systems. Features high-current switching capabilities and industrial Ethernet connectivity. Designed with redundant power systems and EMI shielding for reliable operation in harsh industrial environments.

99.6% Yield Rate
10+ years Service Life
IP65 Protection Rating
Smart Speaker PCBA
High Volume

AI-Powered Smart Speaker

Production Volume: 150,000+ units/month
PCB Layers: 6-layer HDI
Quality Standard: IPC Class 2
Lead Time: 5-7 days

Mass-produced smart speaker PCBAs with integrated voice processing and wireless connectivity. Features advanced audio DSP, multi-microphone arrays, and Wi-Fi 6 capabilities. Optimized manufacturing processes achieved significant cost reductions while maintaining premium audio quality.

99.7% Yield Rate
35% Cost Reduction
48 hours Express Delivery
IoT Sensor PCBA
Ultra Low Power

Environmental Monitoring Sensors

Production Volume: 250,000+ units/month
PCB Layers: 4-layer Compact
Quality Standard: RoHS Compliant
Lead Time: 3-5 days

Developed ultra-miniaturized IoT sensor PCBAs for smart city applications. Features multi-sensor integration including air quality, temperature, humidity, and noise monitoring. Advanced power management enables 5+ year battery life with LoRaWAN connectivity for long-range data transmission.

99.9% Yield Rate
5+ years Battery Life
15mm² Compact Size
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