Prototype · Small Batch · Pre-Production · Medium Volume

Low Volume PCB Assembly.

From one prototype to a few hundred boards — same line, same inspection, same team as a full production run. We source the components, we test every board, and we ship DDP or DAP — quoted per destination — on the date we confirm.

Trusted by 300+ hardware teams across 20 countries

Get a Quote View Capabilities

1 pc

Prototype

Engineering Prototype

Single board for design verification. Full turnkey available. 5–7 day prototype. Same quality as production.

2–10

Small Batch

Pilot Run

Small batch for functional testing, regulatory certification, or customer samples. Flying probe electrical test included.

10–100

Low Volume

Pre-Production Run

Low-volume production for market validation, crowdfunding fulfillment, or initial customer orders. AOI and X-Ray standard.

100–1000

Medium Volume

Production Run

Medium-volume production with fixture-based ICT testing. Volume pricing applies. Same factory, same team as your prototype.

TurnkeyComponent Sourcing Included

5–7 DaysPCBA Prototype

100%AOI · X-Ray · Flying Probe

Same FactoryPrototype → Production

Board Showcase

Small Batch PCBAs
We Have Shipped

6-Layer Control Board PCBA

6L / FR4 / 1.6 mm / 1 oz / ENIG / Blue soldermask

2-Layer Sensor Board PCBA

2L / FR4 / Tg150 / 1.6 mm / 2 oz copper / HASL lead-free / Blue soldermask

Mixed-Signal Control PCBA

2L / FR4 / Tg150 / 1.6 mm / 1 oz / HASL lead-free / Blue soldermask

Double-Sided Assembly PCBA

140 × 160 mm / 8L / 1.6 mm / Components on both sides

Instrumentation PCBA

6L / Tg140 / 3.0 mm / 1 oz finished / Green soldermask / Immersion gold / Blind vias

Measurement Module PCBA

4L / Tg140 / 1.5 mm / 1 oz finished / Green soldermask / Immersion gold

Industrial Control PCBA

6L / FR4 / 1.6 mm / 1 oz / ENIG / Blue soldermask

Power Supply Board PCBA

2L / FR4 / 1.6 mm / 1 oz / Lead-free HASL / Green soldermask

Interface Board PCBA

2L / FR4 / 1.6 mm / 1 oz / Lead-free HASL / Green soldermask

RF Module PCBA

2L / FR4 / Tg150 / 1.6 mm / 1 oz / HASL lead-free / Blue soldermask

Prototype Run PCBA

4L / FR4 / 1.6 mm / 1 oz / ENIG / Green soldermask

4-Layer Assembly PCBA

4L / FR4 / 1.6 mm / 1 oz / ENIG

Why Low Volume Deserves Better

Low Volume Shouldn't
Mean Low Priority.

In most contract manufacturing models, small orders are squeezed into gaps between large production runs. Setup costs get loaded onto the small buyer, lead times move when a bigger job arrives, and quality checks can get abbreviated. We built POE around the opposite: low volume is our core business, not a favour. Every order — one board or one thousand — runs through the same line, the same inspection and the same documentation as our largest production builds.

Certifications & Compliance

ISO 9001:2015

Quality Management

ISO 13485:2016

Medical Device QMS

ISO 14001:2015

Environmental Mgmt

IPC-A-610 Class 2 & 3

Assembly Standard

IPC-6012 Class 3

Fabrication Standard

UL 94V-0

PCB Base Material

RoHS

Restricted Substances

REACH

Chemical Compliance

UL Recognized

Assemblies

Common Problem

High Setup Costs Kill Small Orders

Setup fees can make small orders uneconomical. POE's production system keeps setup overhead low — so a 5-board order is priced on its own terms, not loaded with fixed costs from a bigger run.

Common Problem

Small Orders Lose Priority

When a factory's schedule is dominated by large runs, small jobs get moved when a bigger one arrives. At POE, low-volume work is a core part of the business, not an afterthought. The lead time we quote is the lead time we hold.

Common Problem

Quality Slips on Small Batches

Inspection depth should not depend on order size. POE applies the same AOI, X-Ray and electrical testing to a 5-board order as to a 500-board order. Every board ships tested.

Common Problem

Re-Qualification When You Scale

Prototyping at one factory and scaling at another means re-qualification, new DFM cycles and a new audit trail. With POE, your prototype and your production run come from the same factory, same process, same team — no re-qualification needed.

Technical Capabilities

Manufacturing Specifications

PCB Fabrication

Parameter	Specification
Layer Count	1 to 32 layers; 40 on request; HDI available
Material	FR4, High-Tg, Rogers, Flex PI, Rigid-Flex
Min Trace / Space	3/3 mil standard; 2/2 mil HDI
Board Thickness	0.4 mm to 6.0 mm
Surface Finish	ENIG, HASL, OSP, Immersion Ag/Sn
Prototype Lead Time	5–7 days
Quality	ISO 9001:2015, ISO 13485:2016, ISO 14001:2015, IPC-A-610 Class 2 & 3, RoHS, REACH, UL 94V-0

PCBA Assembly

Parameter	Specification
Assembly Type	SMT, through-hole, mixed, flex
Min Component	01005 (0402 metric) and 0201 (0603 metric)
Min BGA Pitch	0.4 mm
Placement Accuracy	±0.025 mm (Cpk ≥ 1.67)
Solder	Lead-free SAC305; leaded SnPb available
Inspection	SPI, AOI, X-Ray, flying probe (all orders)
PCBA Lead Time	5–7 days prototype; 7–15 days production

Client Feedback

What Customers Say
About Small Batches

“

We needed five boards to validate a rev-C layout before committing to tooling. POE quoted within a day, found pin-compatible replacements for two parts that were showing 4-week lead times, and shipped in 15 days.

M. Krause R&D Lead · Industrial Controls

“

Our campaign funded at 280 units and we needed the boards in three batches as we scaled. Same factory, same process, same team every time — we never had to re-qualify anything between the prototype and the final run. That alone saved us about six weeks.

S. Delgado Founder · Hardware Startup

“

We've reordered the same 25-board run four times over two years. Every order ships with the same AOI and X-ray reports, and the traceability paperwork is consistent every time. For a product we only ever build in small numbers, that consistency is the whole value.

J. Rennard Operations Manager · Test & Measurement

Get a Quote

No Minimum.
No Compromise.

all@poe-pcba.com

+852 9206 9596

Do you source components, or do I supply them?

Full turnkey is the default — we quote, source and kit your entire BOM, including hard-to-find parts. Partial turnkey and consignment are also available if you already hold stock.

What if some parts in my BOM are out of stock?

We check stock and lead times before quoting, then propose pin-compatible alternatives with full traceability. You approve every substitution before we build.

Can I scale up later without re-qualifying?

Yes. Your prototype and your production run come from the same factory, same process, same team. No re-qualification required when you scale.

Will my design files and IP stay confidential?

Always. We sign a mutual NDA before files are opened, and every Gerber, BOM and schematic is treated as strictly confidential — never shared, reused or disclosed to any third party.

Low Volume PCB Assembly.

Small Batch PCBAsWe Have Shipped

Low Volume Shouldn'tMean Low Priority.

Manufacturing Specifications

What Customers SayAbout Small Batches

No Minimum.No Compromise.

Small Batch PCBAs
We Have Shipped

Low Volume Shouldn't
Mean Low Priority.

What Customers Say
About Small Batches

No Minimum.
No Compromise.