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PCB Assembly Service

China's professional manufacturer of small to medium volume PCBs and PCBA with over 20+ years of experience.
PCB Assembly Service

20+ Years Experience China PCBA Factory


POE provides PCBA assembly, small to medium mass production volume. Our professional SMT factory has advanced equipment, such as the world-class stencil printing, SMT chip pick & place, nitrogen smt reflow oven, solder reflow, and in-line testing and steel mesh manufacturing. AOI test machine and X-ray testing machines for quality check.

 

Here below is our main services for PCB assembly:

Please provice BOM, so we can check and quote parts and assembly prices. Thanks.

 

  • ☞ Surface Mount Technology
  • ☞ Pin Through-hole Assembly
  • ☞ RoHS
  • ☞ Selective Wave Soldering
  • ☞ Conformal Coating 
  • ☞ Complete box build
  • ☞ Inspection Methods

Nitrogen SMT Reflow Oven

Nitrogen SMT

POE uses a nitrogen SMT reflow oven with 10 temperature zones.

Reflow soldering is a common process in the electronics manufacturing industry, in which the solder on electronic components and printed circuit boards is melted by high temperature heating to bond them to each other. During the soldering process, oxygen can cause oxides to form on the solder surface, affecting the quality of the solder joints and thus the reliability of the product. Nitrogen reflow soldering involves filling the reflow chamber with nitrogen to reduce oxidation on the solder surface.

The lifespan of a PCB can be increased by 30% when using a nitrogen oven.

Image 1

Passing through the air furnace, there are white bubbles.

Image 2

The nitrogen furnace is completely black without any bubbles.

Capacity and Delivery


The main SMT production line consists of automated high-precision state-of-the-art equipments from PanasonIC,Sumsung, Japan total 6 lines (Smallest SMT components size can reach to 01005,capable of 0.6mm*0.3mm ~ 50mm*50mmQFP, 0.15mm gap, ±0.05 accuracy ), EMS capacity can reach 150,000,000 components per month.


Our engineering team has extensive experience in DFM/DFA/DFT technologies. SMT, BGA Rework, Re-balling, X-Ray are all readily achieveable. Stencils can be cut and delivered inside of 4 hours.

Order Conditions
Standard/ Fastest Delivery Date
Prototype( <20pcs)
2 days/ 8 hours
Small Volume(20-100pcs)
3 days/ 12 hours
Medium Volume (100-1000pcs)
6 days/ 24 hours
Mass Production   (>1000pcs)
Depends on BOM


What We Can Do for You?


PCB

Surface Mount Technology

POE all products follow IPC2 standards. With 18 years experience of placing BGA, UBGA, CSP and small profile passives down to and including 01005, POE offers a cost-effective high yield solution to any SMT requirement.

Service 4

Pin Through Hole

Capabilities to place tape and reeled radial components sizes. Maximum PCB size is 40" x 40". Placement rates reach 15000 pieces per hour with an accuracy of 99% minimizing component loss.

Service 3

RoHS Regulations

POE have 2 kinds of solutions. Lead-free and leaded soldering process. Each solution room is divided into 2 separated places, so there is no mix-up.

PCB assembly

Selective Wave Solder

Having the Selective Wave soldering machines, POE achieves consistent quality and process control when assembling boards having multiple ground and power planes, high-current connectors or atypical distribution of components. All AOI tested before QC/IPQC.

Service 5

Conformal Coating

Both dip-coating and vertical spray coating is available. Protecting non-conductive dielectric layer that is applied onto the printed circuit board assembly to protect the electronic assembly from damage due to contamination, salt spray, moisture, fungus, dust, and corrosion caused by harsh or extreme environments.

Service 6

Complete Box Build

Complete 'Box Build' solutions including materials management of all components, electromechanical parts, plastics, casings, and print & packaging material.

Service 7

Inspection Methods

AOI Testing: Checks for solder paste, components down to 01005, missing components, offset, incorrect parts, polarity. X-Ray Inspection provides high-resolution inspection of BGAs, Micro BGAs, Chip scale packages, Bare boards.

Service 8

In-Circuit Testing

In-Circuit Testing is commonly used in conjunction with AOI minimizing functional defects caused by component problems.

Power-up Test

Advanced Function Test

Flash Device Programming

Functional Testing


Showcase of Previous POE Product Cases


Provide your Gerber files and Bill of Materials (BOM), and we will deliver high-quality PCBA products. We excel in both small and large-scale production, ensuring consistent excellence across all quantities. Whether it's a prototype or a full production run, our advanced facilities and skilled team are ready to handle batches of any size with precision. Our commitment to quality is reinforced by certifications such as RoHS, UL, ISO 9001, ISO 13485, and IPC standard, guaranteeing that every assembly meets the highest industry standards.


PCBA Process Flow


Step 1

1. IQC

Step 2

2. PCB Dry Oven

Step 3

3. Automatic PCB Loader

Step 4

4. Solder Paste Machine

Step 5

5. SPI

Step 6

6. SMT Machine

Step 7

7. Nitrogen Reflow Oven

Step 8

8. Manual Soldering

Step 9

9. DIP Lines

Step 10

10. Cable Assembly

Step 11

11. FAI

Step 12

12. QC

Step 13

13. PCBA Clean Washer

Step 14

14. Program And Testing

Step 15

15. Packaging

PCBA Testing

Comprehensive testing applied throughout new product development saves customers money while reducing manufacturing downtime. At the earliest stages, in-circuit testing, automated optical inspection (AOI), and Agilent 5DX inspection provide vital feedback that facilitates timely adjustments. Then functional and application testing are performed to individual customer specifications before rigorous environmental stress screening verifies product reliability. When it comes to introducing a new product, POE's suite of functional and testing capabilities ensures that we build it right the first time, delivering a solution that exceeds expectations.

FAQ

Placeholder Image
  • Send gerber file and BOM to all@poe-pcba.com;
  • POE team quote within 1 day depends on qty;
  • Get your PO and arrange payment;
  • Arrange bare PCB and BOM parts sourcing;
  • Assembly when bare PCB and BOM ready in 1-7 days;
  • Delivery worldwide by air or by sea quickest 2days (DDP,EXW,CIF,FOB).
  • Feedback from Customers, Order complete.


*If you need bare PCB manufacturing + component assembly, then you need to provide gerber file and BOM.

A: Your files are held in complete safety and security. We protect the intellectual property for our customers in the whole process. All documents from customers are never shared with any third parties. We are willing to sign NDA effect by customer side local law and promising to keep customers data in high confidential level.

A: Yes.

A: Yes, we are open and transparent on each production process. We Welcome you visit our factory to inspect our production process.

A: Yes, for any quality problems will take our responsibility to solve it for you any time.

A: Visa, Mastercard, T/T (Telegraphic Transfer), PayPal, PayPal BNPL (Buy Now, Pay Later), Apple Pay, Google Pay, Pix, OXXO, Billie, GC Real-Time Bank Transfer, Payoneer, Western Union, BEA (Bank of East Asia), East West Bank, Bank of China

A: Yes, that's not a problem. However, we offer PCB manufacturing, component procurement, and PCB assembly in a continuous and smooth manner to save our customers' time and money.


Contact us
Skype:poepcba
Whatsapp: 85292069596
Files (zip or rar files accepted. Max 8MB.)
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