Do you need First Article Inspection services?
What is First Article Inspection (FAI)?
First Article Inspection (FAI) is a critical process in PCB manufacturing that ensures product quality and accuracy before mass production begins. Production samples are verified in detail according to engineering requirements. This includes dimensional inspection, material verification, functional testing, document review, and compliance checks. Each aspect plays a specific role in ensuring product quality. It is critical in industries with stricter standards, such as aerospace, automotive, electronics, and medical devices. But how do you know if you need First Article Inspection services?
Why is FAI important?
By inspecting the first article, potential problems can be discovered and resolved early, thus avoiding costly mistakes, delays, and defects in subsequent production.
When is FAI needed?
1. New Product Introduction (NPI)
When launching a new product, FAI is a great way to verify that the design and production processes are working as expected, ensuring that the first product meets the design specifications before full production begins.
2. Design Changes
If there are any changes to the product design, such as modifications to dimensions, materials, or tolerances, FAI is required to verify the updated design.
3. Supplier Changes
A new supplier or manufacturer requires a first article inspection (FAI) to ensure that the new production facility can meet the required standards and specifications.
4. Material or process changes
Whenever there are changes to raw materials, production methods, or equipment, a first article inspection (FAI) is required to confirm that these changes do not affect the quality of the product.
5. Regulatory or customer requirements
In industries with strict standards such as aerospace or medical devices, FAI is often mandatory to meet regulatory and customer requirements.
Conclusion
First article inspection is an important tool to ensure product quality and production consistency. By verifying that the first article meets all requirements before mass production begins, you can move to the next step of mass production with more peace of mind.
